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Cleaning The use of no-clean and low-solids fluxes has reduced the need to clean a greater number of circuit boards. Nevertheless, high-reliability electronics, as well as those used in harsh environments, may still require the removal of flux residues. The primary metric used to control the cleaning process is the quantity of residues that remain on the circuit board or components. Visual inspection (white light or ultraviolet light) and ionic testing are the two most commonly used methods to assess a cleaning step. In addition, in-circuit testing (ICT) provides a secondary means to indicate excessive residus presence. The residues prevent the electrical probe from reaching the conductor, which is registered as an open in the data collection routine. Unexpectedly large numbers of open defects may indicate excessive flux residues on the circuit boards as well as signify an actual electrical performance defect. Also, in the case of high-frequency circuit boards (radio frequency and microwave), ICT can identify flux residues as indicated by signal leakage and other parasitics when inspecting for electrical performance. The cleaning step must be carefully considered for a Pb-free soldering process. The higher processing temperatures can increase the tenacity of residues, particularly those of fluxes designed for Sn-Pb processes. This point addresses fluxes used separately, as in manual or wave soldering, as well as the flux in solder pastes. The cleaning step may need to be enhanced to ensure that these residues are removed satisfactorily from the circuit board surface. On the other hand, flux formulations that have been developed specifically for the Pb-free soldering processes may create residues that are not compatible with cleaning processed developed specifically for Sn-Pb technology.

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Network Communications The generation, transmittal, and storage of process information is critical for real-time control of a circuit board assembly process, whether that process is for building consumer electronics in high volume or involves a low-volume assembly line for high-reliability military, space, or satellite electronics. The information that is generated by operators or automated machines on the shop floor typically includes commodity usage (i.e., circuit boards, components, etc.) as well as defects and machine malfunctions. Commodity usage information can then be made available to inventory control in the plant stockroom or even to the bill-of-material (BOM) suppliers across town and around the world, identifying the need for additional components, flux, and such at that particular site. Process information is also accessed by the manufacturing engineer, who is monitoring the overall assembly flow, as well as by the process engineers or technicians who are directly responsible for equipment operations (e.g., furnace zone temperatures, flux levels, etc.). In addition, information may be shared between the different machines on an assembly line to prevent slowdowns in process flow due to equipment outage. Such slowdowns and stoppages can impact upstream steps. For example, there can be shelf-life issues with solder paste that is left out in a printer too long due to a stoppage created at a subsequent component placement machine or reflow oven. It is often necessary to archive process-related information. Archived data are used to track defects as a means of process control. These data can assist in quickly determining the root cause of an out-of-control process. Process information can also be used to monitor long-term equipment performance, indicating the need for periodic preventive maintenance or machine replacement. Easy access to historical process information can also facilitate the reintroduction of a particular product line with a minimum investment in process development efforts.

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The ready availability of boot-up software and instructions minimizes the downtime required to reestablish a product line or effect repairs on a malfunctioning machine Once the need for a network has been determined, the locations of terminals, servers, and information storage equipment must be established Local area networks (LANs) and the worldwide web (WWW, or Internet) can link access points located in adjacent rooms or halfway around the world However, it is critical that the network uses consistent computer and data transmittal protocols in order to provide uninterrupted, information handling in an efficient manner For example, serial communication via an RS-232 port is relatively common, but too slow for most machine applications Ethernet communication via transmission control protocol/Internet protocol (TCP/IP) is a preferred method because most equipment suppliers offer this network option.

If you want to change any of this information, such as the order in which the data is retrieved or whether an attribute is updateable, you can do this by setting properties exposed in the ADF Business Components editors. It is these editors that give the developer a productive and declarative way of maintaining the metadata underpinning ADF Business Components. Upon running the business services, either through an application or the built-in ADF Business Components tester, the framework reads the application s XML files to create application-specific instances of the more generic framework classes.

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