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Physical Plant The cost of having a soldering process line extends beyond the capital costs of the equipment or even the labor costs for operators and process engineers. There are also the costs of operating the machines themselves. The factory must have adequate floor space for the assembly line footprint, as well as the access required to move parts and finished assemblies to and from the line. There are also space requirements to perform maintenance functions safely and make repairs to equipment. Finally, there are assembly costs arising from utility usage: electricity, compressed air (pneumatic actuators), and water (cleaning). If the reflow or wave-soldering machine is to have an inert atmosphere typically nitrogen is cheaper than argon then it becomes necessary to select between the options for the gas source.Those alternatives are compressed gas tanks, a liquid nitrogen tank, or an onsite nitrogen generation facility. The compressed gas tanks are usually used only for short production runs. For most moderately sized electronics assembly factories, the most cost-effective option is to use one or more liquid nitrogen tanks, off of which is bled the nitrogen gas. Only for verylarge-scale manufacturing facilities is an onsite generation plant the best option. Ancillary costs include the installation of pipe lines that transport the gas to the specific machine sites on the factory floor as well as the provision for adequate ventilation of the used gas from the machine to the external environment. The physical plant costs are generally similar for both a Pb-free assembly process and a Sn-Pb line. The two possible differences would be electricity usage, which may be greater with the Pb-free line due to the higher soldering temperatures, particularly with respect to a reflow process, and the need for an inert atmosphere capability for the soldering machine.

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Электронные ключи и коробочные лицензионные программы Crystal Reports Data Matrix Native Barcode Generator . На год и бессрочные. Поставка от 2 ...

It is necessary to clearly define the terms repair and rework: Repair, which is also referred to as touch-up, describes the single-step procedure of applying flux, solder, and heat to a previously formed joint in order to improve it. Besides meeting acceptance criteria, improving the fillet geometry may also be required to bring the interconnection into a geometry window that is commensurate with long-term reliability predictions. The benefits of repair operations have long been debated. On the one hand, optimizing the fillet geometry or hole fill will improve solder-joint consistency in order to accommodate long-term reliability prediction criteria. However, the opposing viewpoint is that the added reflow temperature cycle degrades the reliability of the other solder-joint structures, such as solder mask adhesion, the bond between Cu features and laminate, as well as damage to the laminate material itself. It is likely that any repair-induced degradation will increase with a lesser quality of the circuit board. Therefore, particular consideration should be given to the use of repair steps on consumer electronics circuit boards, which are typically made of lower quality materials. Fortunately, repair steps would be most likely used on high-reliability electronics (military, space, and satellite applications), which typically use higher-quality circuit board materials and construction. A rework procedure is typically performed to replace a defective component on the circuit board. Therefore, the rework procedure has the following multiple steps: 1. Remove the previous solder joints in order to release the defective component from the circuit board. 2. Dress the circuit board solder pads by removing any excess solder while the latter is molten.

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KB10025 - Adding DataMatrix barcodes to Crystal Reports - Morovia
Conceptually using two dimensional barcode fonts with Crystal Report is no different than using other fonts. In practice, there are a couple of issues need to work ...

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3 Clean the circuit board of solder metal (spatter or balls) and flux residue 4 Place the new component on the circuit board site Solder is supplied to the joint area by preplaced paste or preform as well as by solder wire (in a hand-soldering process) Flux must also be added to the joint area when using preform or when hand soldering with a wire, unless the latter is flux-cored 5 Apply the heat source in order to re-create the joints 6 Clean the circuit board of solder metal (spatter or balls) and flux residue The obvious distinction between the repair and rework processes is the number of heating cycles to which the printed circuit board is exposed in the latter case There is one heating cycle in a repair operation that requires melting of the solder, whereas there is a minimum of three such cycles in a rework procedure.

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The circuit board laminate material, solder mask, and adhesion of the Cu conductor to the laminate must be sufficiently robust against degradation caused by these heating cycles Poor thermal stability can result in manufacturing defects that reduce production yields, or aging defects that jeopardize the long-term reliability of the product once it reaches service Often, preheating of the circuit board is used to reduce thermal shock and thermal gradients that may potentially damage the laminate material, vias, Cu pads, etc Also, the replacement component must have adequate thermal stability to accommodate the typically faster heating and cooling rates of the more abbreviated rework timetemperature profile vis- -vis the original assembly process A second distinction made between repair and rework procedures is the heating methodology A repair operation addresses one solder joint at a time Therefore, heating is localized to a relatively small area.

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