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The high emission of solvent inherent in the acrylic process makes them less environmentally friendly than other materials As the solvent evaporates, the coating shrinks and exerts stress on the components, so acrylics may not be suitable for all low-temperature applications 4125 Para-Xylylene (Type XY) Para-xylylene coatings are unique, since they are applied by vapor deposition (see Sec 4146) rather than as a liquid They are applied 0005 to 002 in thick Para-xylylene coatings are often used in biomedical devices due to the inert character of the coating..

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41.2.5.1 Chemistry. XY coating is supplied as a dimer, a polymer chain only two units long. During the vacuum deposition process, the dimer powder is gradually vaporized and is recondensed onto the CCA, polymerizing with the material already deposited. Typical application is .0005 to .002 in. thick. 41.2.5.2 Properties. XY coating is chemically inert and moisture-resistant. Very thin, uniform layers are possible, with no pinholes or voids. XY coating also has very high dielectric strength. Due to the nature of the deposition process, no volatiles are generated. 41.2.5.3 Advantages and Disadvantages. XY coating is the highest performing coating in many regards. It has the highest dielectric strength, and is the lightest weight, lowest outgassing, mostly chemically inert, and most moisture-resistant. It provides the most uniform coating over, under, and inside parts where liquid coatings cannot be applied. The coating process must be performed in batch mode, using specialized coating equipment. It may be impossible to mask adjustable components such as potentiometers adequately. Rework is difficult; since the thin coating cannot be peeled, a microabrasion process is usually required to remove the coating. Additional staking or adhesive bonding of parts is required, since the thin coating provides little mechanical support.

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Most coating problems can be traced to improper preparation.The four preparation steps are:

is actually alive and working. If the program loops as a part of its design, add a blinking instruction for one of the LEDs to tell you that the loop is actually executing as designed and not hanging up on some segment of code. 3. Go over the software to make sure there are no logical mistakes. 4. Follow the use of each variable throughout the program to make sure it does not get modified where it s not supposed to be modified. 5. Our software uses integer math. Make sure that none of the variables exceed the bounds that have been designated for their sizes. There are a number of ways to get input into and feedback out of from a malfunctioning program. Using as many as possible will reduce the number of times you have to reload the program. You have the following feedback devices available to you. Incorporate what you need into critical areas of the program.

Cleaning to remove flux, oils, and contaminants Masking to ensure coating is applied only where desired Preparing the surface or priming to promote adhesion of the coating Baking out to prevent moisture from being trapped under the coating

Cleaning Thoroughly cleaning the CCA before conformal coating is the best way to ensure proper adhesion of the coating. The various cleaning chemistries and their effectiveness on different kinds of fluxes are treated in depth in the on, Fluxes and Cleaning. Besides removing flux, the cleaning process removes any contamination such as mold release agents on plastic part bodies, fingerprints, etc. No-clean fluxes reduce the need for waste water and waste solvent treatment. For boards that require conformal coating, the benefits of a no-clean system must be balanced with the risks of poor coating yields. A minor change in flux or coating chemistry could render the coating incompatible with the no-clean flux being used, causing delamination, cure inhibition, or other defects. In general, coating results are not as good with no-clean flux as with standard flux plus cleaning, yet in some cases may still be adequate to do the job.

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