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A dumb terminal program can be used to send all sorts of data to the monitor as your program runs. The more you have to look at, the more likely it is that you will spot the problem. A number of terminal programs are available at no charge on the Internet. I use the dumb terminal program provided by Microsoft as a part of its operating system utilities. The Bray Terminal program is a more sophisticated dumb terminal program that s available for free on the Internet.

After several seconds, the assembly has cured enough to be able to be handled at the next stage of assembly, such as coating the opposite side UV-curable materials do not cure fully under components, where the coating is not illuminatedTherefore, most UV-curable materials also contain a secondary curing mechanism, such as heat cure, so that at the end of the line the CCA can be fully cured in a single baking step or naturally come to full cure in ambient conditions inside the finished product Since different coatings are sensitive to different wavelengths of UV light, it is important to coordinate the purchase of the light source with the supplier of the coating..

ADF Faces includes a number of different components for facilitating the input of data into your application. Some of the more common components are introduced here.

41.5.1.5 Catalyzed. The catalyzed process involves mixing two parts together just before application, to initiate polymerization and cross-linking. This process occurs slowly at room temperature but may be accelerated by elevating the temperature in an oven. Catalyzed coatings may be affected by contaminants present in the PWB or parts being coated, resulting in uncured areas or peeling coatings. Since the pot life of catalyzed materials tends to be short, it is imperative that the mixed material be cleaned from sprayers, tubing, and so on, before it thickens and hardens. 41.5.2 UV Inspection Coatings contain a fluorescent dye that will glow under UV light and show where the coating has (or has not) been applied. Areas without coating can be touched up at this time. The areas most susceptible to insufficient coating are corners of parts, where the coating can flow away and leave little behind; the protruding ends of through-hole part leads; and shadowed areas under or behind larger components. If large flat areas are uncoated and show beads of coating, there is a wetting problem due to improper surface preparation or a material incompatibility. The coating should also be inspected for improper thickness, bubbles, trapped material or debris, and incomplete curing (see Fig. 41.6).

FIGURE 41.6 Various conformal coating defects. (a) Coating on connector pins (b) Cracked or crazed coating (c) Delaminated or blistered (d) Uncoated areas (e) Excess coating drips and runs (f) Excess coating bridging flat pack leads (g) Solvent runoff from rework affecting surrounding coating (h) Overheated, burned coating from rework (i) No buffer coating applied to Glass parts when used with hard coating at cold (j) Dewetting; coating beading up instead of wetting to board (k) Excess coating interfering with movable items (l) Excess coating in masked areas (m) Excess bubbles from trapped solvents (n) Insufficient coverage on corners and edges (o) No coating applied under parts (p) Uncured coating under parts.

Mask Removal Mask materials should be removed carefully; to prevent peeling, it may be desirable to score or cut the coating at the edge of the mask so that the coating tears along the correct line. Ensure that the mask is removed entirely and that no residue has been left behind on the board. Latex mask that has been overheated will be sticky and difficult to remove completely, as will overheated masking tapes.

When you re looking at various points on the circuit with an oscilloscope, mostly what you see are lines that are high or low. Most of the time that is not enough to recognize

Since the different varieties of available coatings vary widely in their properties, removal methods must be evaluated and developed on practice boards first before being used on deliverable CCAs. The coating can then be removed as easily as possible, with the least risk to the CCA. Several methods to remove conformal coating are:

Using a solvent to loosen or dissolve the coating Using a hot soldering iron or hot-air nozzle to solder through the coating while simultaneously removing the offending electrical part Mechanically cutting, abrading, or picking away the coating Etching the coating away using rarefied gas plasma (typically for XY coating only)