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Coating on connector pins can cause open circuits, and may interfere with the full mating of the connector. It is necessary to mask the back of the open back connectors as well as the front, to keep the coating from flowing along the back of the pin into the active area. Also, pin alignment depends on a certain amount of looseness on the pins, and filling the connector shell with coating will defeat this feature. Coating should be kept from the edges of plug-in CCAs where the card guides travel. The coating will interfere with proper operation of the card guide and may prevent proper grounding of the card. Mounting holes for screws should be masked to keep the coating from filling or reducing the size of the hole and to ensure that the PWB is properly grounded. Test points should be masked so that they can be reliably accessed during testing. The adjustment screws of adjustable components. If the adjustable components have openings in them, the openings should be masked also.

component are Value and Label, which are used to define the data value of the field and the label that accompanies the component. You can also control the behavior of the component using properties such as MaximumLength to limit the number of characters that can be input.

If the product contains sensors for air temperature, pressure, humidity, etc., the coating should not block the air from entering the sensor. Optical devices, light-emitting diodes (LEDs), infrared sensors, and light sensors may have their operation affected by the coating. This is especially true for UV and IR devices since the coating may be opaque to UV and IR wavelengths of light. The coating may also darken, cloud, or turn brown as it ages, eventually affecting the operation of the circuit. Connectors for fiber-optic cable should also remain clear of coating for the same reason. Components mounted in sockets should have the sockets masked and the components inserted after coating. Areas under BGA packages should not be underfilled with conformal coating but with an underfill adhesive particularly suited for that purpose. If no underfill is used, the edges of the BGA should be masked, or dammed with a permanent adhesive barrier to prevent the coating from entering under the BGA. Due to the shrinkage of conformal coating, during thermal cycling the balls will be crushed and the reliability of the BGA will be adversely affected.

Although we are using a system of solderless breadboards in our setup, the use of solderless boards for your prototyping activities is in general not recommended. They are alright for small experimental excursions when you first start out with the Propeller, but as your circuitry gets more and more sophisticated and complicated, there is too great a probability of poor connections and wires coming loose to use these devices. It is recommended that you use the perforated boards that have a separate solder pad for each hole and then solder the wire wrap socket for each component into the board. Next, connect each of the components with wire wrap technology with straightforward point-to-point connections. The key is to be very careful and thorough so that there are no mistakes. It takes patience and care. Take your time and check your work before and after each connection is made. Mark it off on your circuit diagram one line at a time. I also use circuit boards with continuous bars of conductors on them for some of my projects.

1. Ritchie, B., Loctite Corporation, Process Requirements for Solvent-Free UV Conformal Coatings, Adhesives in Electronics 96, Second International Conference on Adhesive Joining and Coating Technology in Electronics Manufacturing, Stockholm, Sweden, June 1996. 2. Dow Corning, Conformal Coatings Tutorial. Dow corning Conformal Coating Tutorial is a web page: http://www.dowcorning.com/content/etronics/etronicscoat/etronics_cc_tutorial.asp. 3. Bennington, L., Conformal Coating Overview, Loctite Corporation. 1995. 4. Wu, F., and Goudie, S., IPC-HDBK-830, IPC, 2002. 5. NASA-STD-8739.1, 1999. 6. MIL-I-46058C, 1972. 7. Woodrow,T. , and Ledbury, E., Evaluation of Conformal Coatings as a Tin Whisker Mitigation Strategy, IPC/JEDEC, 2005.