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Figure 42.1 shows a soldering alloy pellet put onto the surface of a metal plate, which has been previously fluxed and heated to a temperature at least equal to the Liquidus point of the alloy, where : 1. 2. 3. 4. g SL represents the solid liquid phase g SV represents the solid vapor phase g LV represents the liquid vapor phase Represents the junction between the solid, liquid (solder) and fluxed surface

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When a lead, component, or PCB is immersed into solder during a solderability test, the following can be derived from the component solder interface Equation 42.1 g SV + g SL + g LV = 0 g SV = g SL + g LV.cos (YOUNG s relation) F = g LV.cos .P r v (LAPLACE law) where F = capillary forces r = specific mass of Sn/Pb (molten alloy in the pot) v = volume of the component part immersed in the molten alloy r v = Archimedean thrust or buoyancy generated by the component part immersed in the molten alloy. g LV = alloy/flux surface tension P = component wettable perimeter

Where q is the angle formed by the surface of the solid and the liquid at their extreme point of contact also known as the wetting angle.

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It should be noted that 1. The relations are true only if the sample is immersed in a perpendicular direction at the surface of the alloy and the dimensions are constant. 2. The angle q is directly linked to surface tensions and is thus representative of the wetting quality. 3. The smaller the wetting angle q the better the solderability! A rating of solderability, quality-based on contact with the wetting angle is listed in Table 42.2.

Here are some rules you need to follow to make the debugging process both easier and more likely to succeed within a reasonable amount of time:

TABLE 42.2 A Relative Index of Solderability as a Function of Contact Wetting Angle Angle value ( ) q 30 q 40 q 55 q > 55 Quality rating Excellent Good Acceptable Rejectable

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Solderability defects can result from poor line management, poor chemical management, incorrect deposit thickness (whether real or incorrectly measured), poor choice of chemical supplier, poor understanding of metallurgy and solderability, and/or a combination of all of these items Being able to measure solderability correctly and accurately is necessary for fixing these problems and for producing acceptable parts for the end user If the test always accepts the sample, or there is little to no discrimination between inputs to the line, the supplier will never develop a robust process and then will never supply parts with zero defects accordingly However, if the solderability test is performed correctly, data can be generated to determine whether significant relationships exist between two or more variables that have a positive or negative impact on the final product performance.

These are known as analytic studies, as defined by Deming, and are used to increase the knowledge about the system of causes that affect the process These are considered among the most important uses of measurement data because they lead ultimately to better understanding of processes The benefit of using data-based procedures is largely determined by the quality of the measurement data used If the data quality is low, the benefit of the procedure is likely to be low, such as from dip and look solderability testing Similarly, if the quality of the data is high, the benefit is likely to be high also The quality of measurement data is related to the statistical properties of multiple measurements obtained from a measurement system operating under stable conditions For example, someone might be testing plated lead frames of varying deposit thicknesses and stressing the parts using steam exposure.

List components provide a convenient way of displaying and inputting data where you wish to guide the user to select from a list of possible values.

If there is a reduction in solderability, as a function of thickness and time exposure, then the data produced would be considered of high quality If there is no discrimination between any of the groups, and all pass or all fail, then the quality of the data would be considered low..