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use, a technician who knew about the wetting balance, and someone who never even heard of solderability testing, let alone a wetting balance. Generally secretaries and customer sales people were used for this group. Figure 42.4 shows the results obtained for one wetting balance combining ten test per individual. A series of industry-wide, round-robin tests were conducted on three different manufacturers of wetting balance machines and among ten individuals. The results show that while there may be some performance differences from machine manufacturer to machine manufacturer, it is nothing that cannot be fixed now that a MSA-capable test protocol exists for the wetting balance. Based on the data produced, the test protocol was accepted by both the solderability specification committees and inserted into the next released revisions ANSI JSTD-002C and ANSI-JSTD-003B. Based on this work, the industry has a test protocol that stands up to any scrutiny pertaining to statistical GR&R and MSA evaluations or critiques.

FIGURE 42.4 An example of the consistency of wetting balance using the test protocol ten individuals participated in the generation of the previous data.

42.3.4.2 The Output from a Wetting Balance. The output from a wetting balance test provides detailed information in both graphical and numerical formats. Depending on the software, multiple tests may be displayed on one graph, showing consistency or lack there of in the performance of a test group. Average values may also be displayed; some softwares even displays the contact angle. It also clearly distinguishes between non-wetting (soldering never took place) and de-wetting (soldering initially occurred but due to basis metal issues the solder could not remain wetted to the substrate). Figure 42.5 depicts the action of soldering using a wetting balance, the same motion applies if using a globule or immersing at an angle. Figure 42.6 shows the typical outputs from a wetting balance. a. b. c. d. e. f. Sample reaches the surface of the solder bath Sample at end of immersion depth (buoyancy) Forces at equilibrium Maximum wetting force Sample lifted out of the solder bath Sample is out of the solder bath

Register underflows and overflows are a common problem. You have to make sure they do not occur. The system usually just crashes and does not provide any guidance as to what the problem might be when an underflow or overflow happens.

FIGURE 42.5 An example of the consistency of wetting balance using the test protocol ten individuals participated in the generation of the data.

42.3.4.3 Reporting the Results mN or mN/mm. The output from a wetting balance is typically a force measurement. The force value in and of itself does not help interpret how good or bad the test specimen is, but obviously, the higher the force the better. The size of the test specimen and the wettable length of the specimen are key characteristics in how much force is produced, and the buoyancy of the device also is a key characteristic. To rationalize solderability performance over a myriad of components and PCB thicknesses, the use of normalized data is recommended. The wetting force is then reported as mN/mm and the ability to standardize on minimum acceptable values regardless of part size is now possible. Some wetting balance software does this normalization automatically, but other software that doesn t will need to be manipulated by exporting to Excel(tm) or similar programs to normalize the output data.

The test temperatures specified for solderability testing with SnPb is 235 C and 245 C for PCBs and components respectively. The test temperature for SAC305 testing should be 255 C for both the component and PCB solderability specifications. Testing at lower temperatures will produce slower wetting times that maybe reported as failures incorrectly. As the temperature increases, there is the possibility of the thermal degradation of the flux being used for the test, but unfortunately not everyone follows the recommendations of the solderability specifications. If this occurs, a false negative result may be obtained check with the flux supplier before using temperatures above 260 C for testing regarding the stability of the flux. Figure 42.7 is a comparison of average wetting times for ENIG, tested at 235 C as a function of solder alloy used. The SnPb alloy wet the coupon after 0.75 seconds, SAC305 took more than 4 seconds and SnCu did not wet during the 10 seconds of the test.

the component itself is the list of possible values that you can select. As well as Label and Value, the component includes a property Size. This defines the number of values that are visible in the list; a scroll bar automatically appears if there are more possible values in the list.

0. 0 37 0. 5 7 1. 5 12 5 1. 1. 5 87 2. 5 2 2. 5 62 5 3 3. 37 3. 5 7 4. 5 12 5 4. 4. 5 87 5 5. 2 5. 5 62 5 6. 6 37 6. 5 7 7. 5 12 5 7. 7. 5 87 8. 5 2 8. 5 62 5 9. 9 37 9. 5 75

Here are some simple checks you should apply if the Propeller still does not oscillate:

0.05

0.1