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Solderability testing results should be useable in process development. The classic dip and look tests produce only go/no go data that has little value in troubleshooting or developing a plating line. It cannot differentiate if one pre-clean chemistry is better than another or the effect of the micro-etch rate on basis metal removal because it does not produce useable data. The part tested by dip and look is immersed into the solder bath and it either wets or it doesn t wet with no shades of gray in between. Solderability testing with a wetting balance can detect subtle changes in many of the process steps that are part of the plating process of a PCB or a component. The shape of the curve and the rate of rise give the informed user the vital information necessary to troubleshoot or refine their process. A slow rise of the wetting curve is indicative of oxides. That is, is the rinsing too aggressive, the pH too low, or the temperature too high Initial good wetting, followed by low forces being produced, indicates poor surface preparation of the basis metal. Is the micro-etch able to attack the basis metal or is the preclean leaving a barrier film that prevents it from doing its work Table 42.3 details some of the powers of a useable solderability test (as compared to a dip and look test) for the process of an immersion chemistry such as tin or silver. It is assumed that the process is in control and all process sequence steps are being followed.

TABLE 42.3 Comparison of the Power of a Wetting Balance Test to a Dip and Look Test for Process Development I Sn or I Ag Process Flow and Solderability Testing Process step Acid Preclean Rinse Microetch Rinse Pre-dip I Sn or I Ag plating Rinsing (too short, too long, too much oxygen, incorrect pH) Drying ( leaving parts wet or over-drying) Dip and look testing Changes in chemistry not detectable Changes in chemistry not detectable Changes in chemistry not detectable Changes in chemistry not detectable Changes in chemistry not detectable Not detectable Wetting balance Changes in chemistry detectable Changes in chemistry detectable Changes in chemistry detectable Changes in chemistry detectable Changes in chemistry detectable Detectable

Testing with a wetting balance will provide the following information: 1. The speed of wetting This will show how solderable the part is. This will show if the part is old, how well or poorly the part has been stored, and/or how well the process control is for the plating process. 2. The rate of rise to maximum wetting force This will show the level of oxides present on the surface in the case of a gold-plated part, and how thick the deposit is. This again will provide information on process control and/or age and storage of the parts being tested. 3. The maximum wetting force produced The higher the force the better provides information on the basis metal solderability, the surface preparation, or lack thereof. Low forces recorded on a test, even if the wetting time is fast, is of major concern. 4. Once the part wets and produces positive wetting forces, do they remain consistent (ideal), continue to increase (indicative of oxide reduction), or begin to de-wet (the worst

Check that the power is on to the project. Check that the USB plug is connected to the computer. Check that the USB plug is plugged into your board. Check that the Propeller is properly orientated for pin 1. Check that the program has proper code indentation (very important). Check that the addresses for all the devices for the project are correct. Check the spelling of all the code. Check that all sockets that should be empty are actually empty. Run a test program suited to and designed for your specific project. Check with an oscilloscope that the system is actually oscillating at the OSC pins. In most programs, some other pins should also be going high and low regularly. Recheck the wiring. Check for open wires and cold solder joints. Check for short circuits. Recheck the program. Run a program you know works on a Propeller you know works. Good luck helps, but there is nothing that beats having done your homework.